Welcome to TempKold

  • 9401 Centreville Rd 204 Manassas, VA 20110
  • +1 203 768 0989
  • Hello@tempkold.com

CA Rooms

Best
Awarded

CA Rooms (Controlled Atmosphere Rooms)

At Tempkold, we provide cutting-edge Controlled Atmosphere (CA) Rooms designed to revolutionize cold storage systems for industries that demand precise environmental control. CA Rooms are specialized cold storage units used to prolong the shelf life of perishable goods by regulating oxygen, carbon dioxide, and nitrogen levels along with temperature and humidity.

These rooms are ideal for industries such as agriculture, horticulture, food and beverage, and pharmaceuticals, ensuring quality preservation while minimizing waste. With our advanced technology and commitment to excellence, Tempkold delivers state-of-the-art CA rooms tailored to meet your specific storage requirements.

What are CA Rooms?

CA Rooms maintain a carefully controlled atmosphere by regulating:

  • Temperature: Precise cooling to preserve product freshness.
  • Relative Humidity: Adjustable moisture levels to prevent product dehydration.
  • Oxygen Levels: Reduced oxygen to slow down metabolic activity in stored products.
  • Carbon Dioxide Levels: Increased CO₂ to inhibit decay and fungal growth.
  • Nitrogen Levels: Adjusted to create an inert environment that enhances storage life.

 

This combination creates a storage environment that significantly slows the ripening process, prolongs shelf life, and maintains the quality of stored goods.

Features of Tempkold CA Rooms

i). State-of-the-art controllers to monitor and adjust gas levels in real-time.
ii). Automated gas injection systems for precise oxygen, carbon dioxide, and nitrogen regulation.
iii). Remote monitoring and control through IoT-enabled devices for convenience.

i). Polyurethane Foam (PUF) Panels: Excellent thermal insulation with high R-values.
ii). Available in thicknesses ranging from 60mm to 150mm to suit various storage needs.

iii). Fire-resistant and moisture-proof surfaces for durability and safety.

i). High-capacity refrigeration units that ensure consistent cooling.
ii). Energy-saving compressors with low power consumption.

iii). Eco-friendly refrigerants (CFC-free) that comply with global environmental standards.

i). Airtight construction prevents atmospheric contamination.
ii). High-quality gaskets and sealing materials for leakage-proof operation.

i). Modular designs to accommodate different capacities.
ii). Configurable internal layouts to maximize space utilization.

i). Integrated dehumidifiers for precise humidity control.

ii). Automated misting systems for products requiring higher moisture levels.

i). Real-time sensors for tracking temperature, humidity, and gas levels.

ii). Alarm systems to alert operators in case of deviations.

iii). Data logging for regulatory compliance and performance analysis.

i). Special anti-microbial coatings on panels and floors to prevent bacterial growth.

ii). Easy-to-clean materials that ensure hygiene and meet food safety standards.

iii). Data logging for regulatory compliance and performance analysis.

i). Heavy-duty, insulated doors with auto-closing mechanisms for energy efficiency.

ii). Slip-resistant, epoxy-coated floors that are easy to maintain and highly durable.

Specifications of CA Room Materials

  1. Insulation Panels
    • Material: Polyurethane Foam (PUF) or Polyisocyanurate (PIR).
    • Thickness: 60mm to 150mm.
    • Thermal Conductivity: 0.021 W/m·K.
    • Fire Resistance: Class 1 fire rating, meeting global safety standards.
    • Surface Finish: Pre-painted galvanized steel (PPGI), stainless steel, or aluminum.
  2. Refrigeration Units
    • Compressor: Hermetic scroll or semi-hermetic screw type.
    • Cooling Capacity: Ranges from 5 TR to 100 TR, depending on room size.
    • Refrigerant Type: R404a, R134a, or ammonia (NH3).
    • Condensers: Air-cooled or water-cooled options available.
  3. Doors
    • Material: Stainless steel or insulated PUF with heavy-duty hinges.
    • Sizes: Customizable (sliding or swing doors).
    • Sealing: EPDM gaskets for an airtight seal.
    • Additional Features: Viewing windows, safety locks, and emergency exit mechanisms.
  4. Gas Control Systems
    • Gas Sensors: High-accuracy sensors for O₂, CO₂, and N₂ monitoring.
    • Gas Injection Units: Automated and manual options.
    • Control Panel: Touchscreen interface with programmable settings.
  5. Flooring
    • Material: Epoxy resin or polyurethane-based flooring.
    • Load Capacity: Designed to withstand heavy loads (up to 5000 kg/m²).
    • Features: Anti-slip, anti-microbial, and moisture-resistant.
  6. Ventilation System
    • Airflow Rate: Designed for uniform cooling across the room.

Industries Benefiting from CA Rooms

  1. Agriculture and Horticulture
    • Prolongs the freshness of fruits like apples, pears, and kiwis.
    • Minimizes spoilage during transportation and storage.
  2. Food and Beverage
    • Ideal for storing dairy, meat, and beverages like wine and beer.
    • Ensures compliance with food safety standards.
  3. Pharmaceuticals
    • Maintains the integrity of temperature-sensitive drugs and vaccines.
    • Provides sterile and contaminant-free storage.
  4. Floriculture
    • Keeps cut flowers fresh and vibrant for extended periods.
    • Preserves the quality of ornamental plants.

Advantages of Tempkold CA Rooms

Prolonged Shelf Life:

Extends the storage duration of perishable products by up to 10 times.

Reduced Waste:

Minimizes spoilage and shrinkage, ensuring cost efficiency.

Energy Efficiency: Designed to optimize energy consumption while maintaining high performance.

Custom Solutions:

Tailored to meet the specific needs of different industries.

Regulatory Compliance:

Adheres to global standards such as HACCP, GMP, and ISO certifications.

Contact form

Let’s talk about

your opportunities